Rapid Prototyping with Production Materials

We don't print toys. We print functional engineering parts using industrial-grade FDM equipment and production polymers. Our multi-printer facility enables parallel runs, reducing your time to market while maintaining the material performance you need for real-world testing.

16+

Engineering Materials

From PA12 to PEKK, we maintain inventory of production-grade polymers with documented material properties.

24-72h

Typical Turnaround

Multi-printer capacity means we can run parallel jobs and keep your project moving.

350°C+

High-Temp Capable

Industrial hotends and heated chambers for engineering thermoplastics, not just PLA.

DfAM

Design Support

We'll work with you on design for additive manufacturing - optimizing for printability and performance.

Equipment & Capabilities

Industrial FDM printers, not desktop machines. Climate-controlled material storage, heated chambers, and all-metal hotends for engineering polymers.

Multi-Printer Capacity

Multiple industrial FDM printers enable parallel production runs. When you need 10 parts in 48 hours, we can run multiple machines simultaneously instead of queuing prints sequentially.

  • Independent job scheduling
  • Redundant capacity for fast turnaround
  • Different chamber capabilities for material flexibility

Heated Chamber Systems

Proper chamber heating is critical for engineering materials. We operate printers with varying chamber capabilities:

  • Standard (up to 65°C): PA12, PETG, ASA, PC, ABS composites
  • High-temp (90-120°C): PPA, glass-filled materials, advanced nylons
  • Partner network (150°C+): PEKK, PSU, Ultem via qualified partners

Material Handling

Engineering polymers require proper storage and handling. Our facility includes:

  • Climate-controlled dry storage for hygroscopic materials
  • Material inventory tracking and lot control
  • Pre-print drying for nylons and other moisture-sensitive polymers
  • Documented material handling procedures

Build Volumes

Typical build envelopes:

  • 256×256×256mm (standard capacity)
  • Larger builds via segmentation and assembly
  • Optimized orientation for strength and surface finish

Material Categories

We organize materials by application requirements. Start here, then dive into the detailed Materials Selection Guide for complete property data.

High-Performance Polymers

For demanding applications requiring extreme heat resistance, chemical resistance, or mechanical properties.

PEKK - Aerospace-grade, 260°C HDT Partner
PPS - Chemical resistant, 220°C HDT Partner
PPA - High-temp nylon, 220°C HDT In-House
Ultem (PEI) - V-0 flame rating, 170°C HDT Partner
See detailed specs →

Engineering Nylons

Balance of strength, toughness, and dimensional stability. Workhorse materials for functional prototypes.

PA12 (Nylon 12) - Low moisture, stable In-House
PA6 (Nylon 6) - High strength, moisture-sensitive In-House
PA-CF - Carbon-filled, reduced warping In-House
See detailed specs →

Composite Materials

Fiber-reinforced polymers for improved stiffness, dimensional accuracy, and reduced warping.

PETG-CF - Carbon fiber reinforced In-House
PET-CF - Stiff, accurate In-House
ABS-CF - Carbon-filled ABS In-House
ABS-GF - Glass-filled ABS In-House
See detailed specs →

Standard Engineering

Proven materials for general engineering applications. Easy to print, reliable performance.

PC (Polycarbonate) - Impact resistant, strong In-House
PETG - Easy printing, good chemical resistance In-House
ASA - UV-resistant, outdoor use In-House
See detailed specs →

Design for Additive Manufacturing (DfAM)

Getting the most from 3D printing requires understanding its capabilities and constraints. We'll work with you to optimize your designs.

Support Structures

Overhangs beyond 45° require support material. We can:

  • Orient parts to minimize supports
  • Design self-supporting features (chamfers vs. fillets)
  • Break down assemblies for better printability
  • Use sacrificial support interfaces for easier removal

Wall Thickness & Features

Minimum feature sizes depend on material and nozzle:

  • Minimum wall: 0.8-1.2mm (2-3 perimeters)
  • Minimum hole: 1.5mm diameter
  • Threaded features: design oversized, tap to final dimension
  • Surface finish: layer lines visible (0.1-0.3mm layer height)

Dimensional Accuracy

Realistic expectations for FDM:

  • Typical tolerance: ±0.2-0.5mm
  • Tighter tolerances achievable with post-machining
  • Shrinkage compensation for specific materials
  • Annealing can improve crystallinity but affects dimensions

Strength Considerations

Layered construction affects strength:

  • Z-axis (layer direction) is weakest
  • Orient critical loads in XY plane
  • Infill percentage: 20-40% typical, 80-100% for structural
  • Raster angle affects anisotropy

Typical Applications

Functional Prototypes

  • Fit/form/function testing before tooling investment
  • Mechanical assemblies with snap-fits and living hinges
  • Iterative design validation (24-72h turn cycles)

Enclosures & Housings

  • Electronics enclosures with heat dissipation features
  • Custom mounting brackets and adapters
  • Environmental protection (IP-rated with proper sealing)

Tooling & Fixtures

  • Assembly jigs and fixtures
  • Test fixtures for production validation
  • Inspection gauges and check fixtures

End-Use Parts

  • Low-volume production runs (10-1000 units)
  • Spare parts and replacements
  • Customized or variable geometry parts

Process & Turnaround

1

Design Review

Send us your CAD files (STEP, STL, or native formats). We'll review for printability, recommend material, and provide quote.

Same day
2

Print Preparation

Orient parts for optimal strength and surface finish. Generate supports if needed. Slice with material-specific profiles.

1-2 hours
3

Printing

Queue on available printer. Print time depends on part size and complexity. Multi-printer capacity reduces wait time.

4-48 hours
4

Post-Processing

Support removal, cleanup, and optional finishing (sanding, vapor smoothing, etc.).

2-8 hours
5

Quality Check & Ship

Dimensional verification, visual inspection, and packaging.

Same day

Typical total turnaround: 24-72 hours from file submission to parts in your hands (local shipping). Rush service available for critical deadlines.

Need Parts Fast?

Send us your CAD files for a same-day quote and turnaround estimate.

Request Quote